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  • 管樁泵送布料自動控制系統的改造及應用

    隨(sui)著國家對(dui)安全、環(huan)(huan)(huan)保(bao)、節能的要求越(yue)(yue)來越(yue)(yue)嚴(yan)(yan)格(ge),預制(zhi)混凝土(tu)管樁生(sheng)產企業也在(zai)積極尋求更(geng)(geng)安全、更(geng)(geng)環(huan)(huan)(huan)保(bao)、更(geng)(geng)節能的生(sheng)產方式。布料(liao)是(shi)管樁生(sheng)產的中間環(huan)(huan)(huan)節,前后制(zhi)約著籠(long)筋(jin)加工、管樁模具離心的進(jin)(jin)度,因此(ci)對(dui)布料(liao)工藝的嚴(yan)(yan) 格(ge)執行顯得尤為(wei)重要。在(zai)這種情況下,對(dui)傳(chuan)統布料(liao)方式進(jin)(jin)行技術改(gai)造(zao),使用混凝土(tu)泵(beng)機進(jin)(jin)行自動布料(liao),不(bu)但可以(yi)節省人工,改(gai)善生(sheng)產環(huan)(huan)(huan)境,降低(di)損耗,而(er)且可以(yi)嚴(yan)(yan)格(ge)按照(zhao)工藝要求進(jin)(jin)行布料(liao),達(da)到提高管控質量的目(mu)的,為(wei)生(sheng)產活(huo)動提

    2019-03-08

  • PHC管樁泵送混凝土的應用與研究

    隨(sui)著(zhu)人工(gong)(gong)成本(ben)的(de)(de)(de)提(ti)高(gao)(gao),管(guan)(guan)樁(zhuang)工(gong)(gong)人招工(gong)(gong)難度(du)的(de)(de)(de)提(ti)高(gao)(gao),通過泵送(song)方式運(yun)送(song)混(hun)凝(ning)土(tu)(tu)可以節(jie)省(sheng)人工(gong)(gong)成本(ben),提(ti)高(gao)(gao)管(guan)(guan)樁(zhuang)生產(chan)(chan)效 率,節(jie)省(sheng)工(gong)(gong)藝過程,而實現自(zi)動化(hua)布料(liao)是(shi)泵送(song)管(guan)(guan)樁(zhuang)生產(chan)(chan)的(de)(de)(de)關(guan)鍵環節(jie)。將(jiang)流態(tai)化(hua)混(hun)凝(ning)土(tu)(tu)應(ying)用到(dao)PHC管(guan)(guan)樁(zhuang)生產(chan)(chan)領域已得(de)到(dao)大(da)家的(de)(de)(de)廣泛(fan)關(guan)注(zhu),國內一些大(da)型管(guan)(guan)樁(zhuang)生產(chan)(chan)企業開(kai)始(shi)嘗試用流態(tai)混(hun)凝(ning)土(tu)(tu)泵送(song)工(gong)(gong)藝進行(xing)PHC管(guan)(guan)樁(zhuang)的(de)(de)(de)自(zi)動化(hua)生產(chan)(chan)。管(guan)(guan)樁(zhuang)引入泵送(song)混(hun)凝(ning)土(tu)(tu)進行(xing)封閉模喂(wei)料(liao)生產(chan)(chan)技術,可大(da)幅減(jian)少管(guan)(guan)樁(zhuang)生產(chan)(chan)臺前的(de)(de)(de)用工(gong)(gong)數量及勞動強度(du),但也帶來了很多

    2019-02-25

  • 2018年度預制混凝土樁行業發展報告

    核心提(ti)示(shi):2018年(nian),預(yu)(yu)(yu)制混凝土樁(尤其(qi)是(shi)管樁)行(xing)業(ye)延續(xu)2017年(nian)的行(xing)情(qing),全行(xing)業(ye)生(sheng)產(chan)(chan)量有(you)可(ke)能(neng)(neng)再創(chuang)歷史高位?一、行(xing)業(ye)基本情(qing)況?2018年(nian),預(yu)(yu)(yu)制混凝土樁(尤其(qi)是(shi)管樁)行(xing)業(ye)延續(xu)2017年(nian)的行(xing)情(qing),全行(xing)業(ye)生(sheng)產(chan)(chan)量有(you)可(ke)能(neng)(neng)再創(chuang)歷史高位,主要(yao)因(yin)素(su)有(you):?1、房地(di)產(chan)(chan)開發投資(zi)今(jin)年(nian)總體上(shang)(shang)仍保(bao)持增長(chang)(chang)趨勢(shi),預(yu)(yu)(yu)制混凝土樁行(xing)業(ye)仍保(bao)持適(shi)度增長(chang)(chang),前三季度尤其(qi)是(shi)上(shang)(shang)半(ban)年(nian),浙江(jiang)、廣東(dong)、江(jiang)蘇(su)、福建(jian)、湖(hu)北(bei)、上(shang)(shang)海、江(jiang)

    2019-02-17

  • 管樁專用起重機的設計與應用

    近年來,我國在(zai)傳統生(sheng)(sheng)(sheng)產(chan)行業加(jia)快了(le)機器換人的(de)(de)步(bu)伐,混(hun)凝(ning)土管樁(zhuang)(zhuang)生(sheng)(sheng)(sheng)產(chan)流水線(xian)(xian)工藝布置中(zhong)必不(bu)可少需要配置管樁(zhuang)(zhuang)生(sheng)(sheng)(sheng)產(chan)專用起(qi)重機。管樁(zhuang)(zhuang)生(sheng)(sheng)(sheng)產(chan)專用起(qi)重機采用雙梁雙小車(che)橋式起(qi)重機形(xing)式,在(zai)吊(diao)鉤下面懸(xuan)掛自動夾具(ju)吊(diao)梁。針對管樁(zhuang)(zhuang)生(sheng)(sheng)(sheng)產(chan)的(de)(de)工況(kuang)(kuang)特(te)點,該(gai)起(qi)重機在(zai)設計中(zhong)應滿足該(gai)工況(kuang)(kuang)的(de)(de)使(shi)用要求。一(yi)、工況(kuang)(kuang)特(te)點及技(ji)術參數混(hun)凝(ning)土管樁(zhuang)(zhuang)生(sheng)(sheng)(sheng)產(chan)一(yi)般是三班(ban)制不(bu)間(jian)斷生(sheng)(sheng)(sheng)產(chan),生(sheng)(sheng)(sheng)產(chan)車(che)間(jian)噪聲、濕度均較大,蒸養車(che)間(jian)環境(jing)溫度較高(gao),流水線(xian)(xian)生(sheng)(sheng)(sheng)產(chan)效率(lv)要求較高(gao)。考慮到效率(lv)的(de)(de)因

    2018-10-31

  • 傳統管樁、方樁生產線的設備改造

    預應(ying)力混凝土管樁成(cheng)規模在(zai)(zai)中(zhong)國生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)至今(jin)已有(you)20多(duo)(duo)(duo)年(nian)的歷史。管樁包括離心方樁生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)線從無到(dao)有(you),陸陸續(xu)續(xu)建成(cheng)并投入(ru)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)的有(you)300多(duo)(duo)(duo)家,年(nian)總產(chan)(chan)(chan)能達到(dao)3億(yi)m。由于(yu)受到(dao)諸多(duo)(duo)(duo)主客觀因(yin)素的影響與制約,早期(qi)建成(cheng)的生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)線,按現在(zai)(zai)的標(biao)準要(yao)求來衡量,許多(duo)(duo)(duo)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)線都難以達標(biao)。一般來說,傳(chuan)統生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)線存在(zai)(zai)以下幾(ji)方面的問題:①生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)效率不高,用人(ren)多(duo)(duo)(duo),自動化程度(du)低(di);②生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)過程容(rong)易發生(sheng)(sheng)(sheng)(sheng)安全事(shi)故,在(zai)(zai)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)線設計之初沒(mei)有(you)充分考慮安全生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan),只有(you)在(zai)(zai)生(sheng)(sheng)(sheng)(sheng)

    2018-10-16

  • 管樁生產的技術規程與安全措施

    目前(qian)管(guan)(guan)樁(zhuang)(zhuang)的(de)制作工藝流程(cheng)和設備(bei)技術(shu)日趨成熟。但在生(sheng)(sheng)產過程(cheng)中,由于各種(zhong)因素的(de)影響,管(guan)(guan)樁(zhuang)(zhuang)的(de)生(sheng)(sheng)產質量(liang)和安全生(sheng)(sheng)產問(wen)題時有(you)發生(sheng)(sheng),本(ben)(ben)文(wen)針對此問(wen)題進行分析(xi)。一、管(guan)(guan)樁(zhuang)(zhuang)生(sheng)(sheng)產質量(liang)控(kong)制1. 管(guan)(guan)樁(zhuang)(zhuang)的(de)生(sheng)(sheng)產環(huan)節為(wei)了全面(mian)系統地分析(xi)管(guan)(guan)樁(zhuang)(zhuang)生(sheng)(sheng)產質量(liang)控(kong)制要(yao)點,依據生(sheng)(sheng)產特點,本(ben)(ben)文(wen)將(jiang)其(qi)生(sheng)(sheng)產過程(cheng)分解為(wei)以下(xia)生(sheng)(sheng)產環(huan)節。1.1 樁(zhuang)(zhuang)帽生(sheng)(sheng)產:由端(duan)板(ban)、樁(zhuang)(zhuang)套箍(gu)、錨固鋼(gang)筋(根據需要(yao))組成的(de)焊接(jie)件。1.2 鋼(gang)筋骨架(jia)生(sheng)(sheng)產:由鋼(gang)棒、螺(luo)旋筋組成的(de)焊接(jie)件。1.3 混凝

    2018-10-07

  • 管樁生產工藝流程設計與設備改造

    綠(lv)色生產是指以(yi)節能、降耗、減(jian)(jian)污(wu)為目(mu)標,以(yi)管(guan)理和技術(shu)為手段,實施工(gong)業生產全(quan)過程污(wu)染(ran)(ran)控制,使(shi)污(wu)染(ran)(ran)物的(de)(de)產生量(liang)最(zui)少化的(de)(de)一種綜(zong)合措施。管(guan)樁生產企業在選擇廠址一般(ban)從(cong)運輸條件、原材(cai)料供應條件以(yi)及產品(pin)使(shi)用輻射區(qu)(qu)域等因(yin)素進行(xing)考慮(lv),首先應盡量(liang)遠(yuan)離居民生活區(qu)(qu)的(de)(de)工(gong)業規劃區(qu)(qu),水運陸路交通方便(bian)最(zui)好靠近河流碼頭,便(bian)于砂、石(shi)、水泥(ni)等大宗(zong)原材(cai)料和管(guan)樁成品(pin)運輸,減(jian)(jian)少二次搬(ban)運和存儲。在滿足工(gong)藝要(yao)求(qiu)和安全(quan)環保的(de)(de)前提下,盡量(liang)少占(zhan)地。根據廠

    2018-09-14

  • 未來幾年管樁行業的創新方向與改革措施

    目(mu)(mu)前,我(wo)國(guo)經(jing)(jing)濟發(fa)(fa)(fa)展(zhan)(zhan)(zhan)進入新(xin)常(chang)態,從國(guo)家(jia)(jia)規劃綱要(yao)來看(kan),五(wu)大發(fa)(fa)(fa)展(zhan)(zhan)(zhan)理念中創新(xin)是引領發(fa)(fa)(fa)展(zhan)(zhan)(zhan)的(de)第(di)一(yi)動(dong)力,是各行(xing)(xing)業(ye)發(fa)(fa)(fa)展(zhan)(zhan)(zhan)的(de)新(xin)引擎(qing)。管(guan)(guan)(guan)樁行(xing)(xing)業(ye)也不例外(wai),亟需尋求創新(xin)發(fa)(fa)(fa)展(zhan)(zhan)(zhan)之路(lu),主動(dong)適應國(guo)家(jia)(jia)經(jing)(jing)濟結(jie)構調整,去產能、去庫存、補短板,創新(xin)行(xing)(xing)業(ye)發(fa)(fa)(fa)展(zhan)(zhan)(zhan)的(de)環境建(jian)設。在我(wo)國(guo),管(guan)(guan)(guan)樁行(xing)(xing)業(ye)經(jing)(jing)歷(li)了不同(tong)時(shi)期的(de)發(fa)(fa)(fa)展(zhan)(zhan)(zhan)階段,至(zhi)今管(guan)(guan)(guan)樁生產廠家(jia)(jia)已近600家(jia)(jia),產能達3億延(yan)米。曾(ceng)經(jing)(jing)出現魚目(mu)(mu)混雜(za)、以次充好(hao)的(de)階段,給整個行(xing)(xing)業(ye)造成一(yi)段時(shi)期的(de)混亂局面,國(guo)家(jia)(jia)標準《先張法預

    2018-09-13